5.采用中硬齿面齿轮的规定
①允许采用中硬齿面齿轮。中硬齿面圆柱齿轮减速器除型号、齿轮副、承载能力外,其他要求应符合本标准正文各项规定。
②中硬齿面圆柱齿轮减速器的型号为:
ZDZ表示单级传动中硬齿面圆柱齿轮减速器;
ZLZ表示两级传动中硬齿面圆柱齿轮减速器;
ZSZ表示三级传动中硬齿面圆柱齿轮减速器。
③中硬齿面齿轮材料为40CrRiMo,其机械性能见表8-69。允许采用机械性能相当或较高的其他材料。
④中硬齿面小齿轮齿面调质硬度为306~332HB,大齿轮齿面调质硬度为283~314HB。
⑤齿轮加工精度为877HK,齿面粗糙度≤Rα3.2μm。
⑥齿面接触斑点按齿长不小于70%,按齿高不小于50%。
⑦ZDZ减速器的承载能力见表8-96、表8-87。
⑧ZLZ减速器的承载能力见表8-97、表8-89。
⑨ZSZ减速器的承载能力见表8-98、表8-91。
⑩中硬齿面圆柱齿轮减速器的选用方法、步骤与8.3.1第项⑤条相同。
11中硬齿面圆柱齿轮减速器的传动比允许适当增大,允许为增大传动比而修改相关零件的结构尺寸,但外形安装尺寸不得变动。
表8-96ZDZ减速器功率P1
公称传动比i |
公称转速/r·min |
规 格 |
输入 n1 |
输出 n2 |
80 |
100 |
125 |
160 |
200 |
250 |
280 |
315 |
355 |
400 |
450 |
500 |
560 |
公称输入功率P1kW |
1.25 |
1500 |
1200 |
12.24 |
26.09 |
49.77 |
92.68 |
170.9 |
323.0 |
— |
— |
— |
— |
— |
— |
— |
1000 |
800 |
8.52 |
18.35 |
35.38 |
66.58 |
128.6 |
246.9 |
— |
— |
— |
— |
— |
— |
— |
750 |
600 |
6.63 |
14.32 |
27.07 |
48.95 |
101.2 |
202.9 |
— |
— |
— |
— |
— |
— |
— |
1.4 |
1500 |
1070 |
11.81 |
25.35 |
48.68 |
89.83 |
172.9 |
330.5 |
— |
— |
— |
— |
— |
— |
— |
1000 |
715 |
8.19 |
17.75 |
34.42 |
64.04 |
128.8 |
249.6 |
— |
— |
— |
— |
— |
— |
— |
750 |
535 |
6.36 |
13.82 |
26.26 |
50.27 |
100.7 |
202.9 |
— |
— |
— |
— |
— |
— |
— |
1.6 |
1500 |
940 |
11.14 |
23.92 |
46.42 |
86.70 |
171.7 |
332.9 |
457 |
605 |
816 |
— |
— |
— |
— |
1000 |
625 |
7.70 |
16.64 |
32.57 |
61.26 |
125.9 |
247.0 |
340 |
457 |
617 |
— |
— |
— |
— |
750 |
470 |
5.96 |
12.91 |
24.76 |
45.42 |
97.7 |
198.6 |
273 |
365 |
485 |
— |
— |
— |
— |
1.8 |
1500 |
835 |
10.45 |
22.52 |
41.48 |
82.73 |
167.2 |
327.7 |
451 |
601 |
780 |
— |
— |
— |
— |
1000 |
555 |
7.20 |
15.60 |
29.59 |
58.11 |
121.4 |
240.4 |
331 |
443 |
581 |
— |
— |
— |
— |
750 |
415 |
5.57 |
12.09 |
23.61 |
43.21 |
93.7 |
192.0 |
264 |
355 |
452 |
— |
— |
— |
— |
2 |
1500 |
750 |
9.48 |
20.82 |
41.69 |
73.09 |
160.6 |
317.2 |
437 |
547 |
762 |
— |
— |
— |
— |
1000 |
500 |
6.51 |
14.37 |
28.97 |
52.16 |
115.6 |
230.2 |
317 |
397 |
559 |
854 |
1208 |
1548 |
|
750 |
375 |
5.03 |
11.11 |
21.92 |
41.03 |
88.7 |
182.6 |
251 |
315 |
432 |
684 |
967 |
1236 |
1774 |
2.24 |
1500 |
670 |
8.72 |
18.83 |
38.25 |
67.94 |
146.4 |
297.5 |
396 |
539 |
764 |
— |
— |
— |
— |
1000 |
445 |
5.98 |
12.95 |
26.46 |
48.55 |
105.1 |
214.7 |
287 |
387 |
554 |
812 |
1160 |
1474 |
|
750 |
335 |
4.61 |
10.00 |
19.96 |
38.24 |
80.6 |
169.9 |
228 |
305 |
426 |
646 |
922 |
1167 |
1667 |
2.5 |
1500 |
600 |
8.06 |
17.67 |
34.66 |
63.73 |
136.9 |
279.9 |
374 |
523 |
726 |
— |
— |
— |
— |
1000 |
400 |
5.52 |
12.13 |
23.91 |
45.20 |
97.4 |
199.9 |
269 |
372 |
520 |
760 |
1096 |
1383 |
— |
750 |
300 |
4.26 |
9.36 |
17.99 |
35.45 |
74.5 |
157.2 |
212 |
291 |
397 |
600 |
866 |
1090 |
1602 |
2.8 |
1500 |
535 |
7.00 |
14.60 |
32.41 |
58.73 |
125.9 |
258.5 |
348 |
460 |
652 |
— |
— |
— |
— |
1000 |
360 |
4.78 |
10.02 |
22.28 |
41.37 |
88.9 |
182.9 |
247 |
328 |
466 |
697 |
1018 |
1317 |
— |
750 |
270 |
3.69 |
7.75 |
16.74 |
32.33 |
67.7 |
143.1 |
194 |
257 |
356 |
548 |
798 |
1032 |
1457 |
3.15 |
1500 |
475 |
6.00 |
13.42 |
28.00 |
53.23 |
113.4 |
229.7 |
327 |
421 |
590 |
871 |
1261 |
1619 |
2145 |
1000 |
315 |
4.09 |
9.20 |
19.18 |
37.25 |
80.0 |
162.7 |
231 |
297 |
420 |
622 |
908 |
1158 |
1550 |
750 |
235 |
3.16 |
7.10 |
14.38 |
29.00 |
60.9 |
127.4 |
180 |
232 |
320 |
476 |
697 |
887 |
1193 |
3.55 |
1500 |
425 |
5.37 |
11.77 |
23.73 |
49.05 |
102.0 |
211.4 |
290 |
375 |
530 |
785 |
1143 |
1387 |
1960 |
1000 |
280 |
3.66 |
8.05 |
16.26 |
33.67 |
71.5 |
148.7 |
204 |
263 |
374 |
557 |
810 |
994 |
1408 |
750 |
210 |
2.82 |
6.21 |
12.19 |
25.39 |
54.2 |
116.0 |
159 |
204 |
284 |
425 |
618 |
762 |
1080 |
4 |
1500 |
375 |
4.32 |
9.96 |
19.97 |
41.99 |
90.0 |
183.2 |
251 |
342 |
467 |
698 |
986 |
1242 |
1828 |
1000 |
250 |
2.95 |
6.80 |
13.64 |
28.72 |
62.7 |
127.9 |
177 |
239 |
329 |
491 |
695 |
880 |
1297 |
750 |
187 |
2.28 |
5.24 |
10.20 |
22.10 |
47.4 |
99.3 |
138 |
186 |
250 |
373 |
530 |
670 |
989 |
4.5 |
1500 |
335 |
3.60 |
8.07 |
16.36 |
36.65 |
79.0 |
160.8 |
219 |
305 |
420 |
612 |
859 |
1067 |
1523 |
1000 |
220 |
2.45 |
5.50 |
11.15 |
25.10 |
54.7 |
112.0 |
153 |
213 |
294 |
430 |
606 |
752 |
1084 |
750 |
166 |
1.89 |
4.24 |
8.32 |
19.34 |
41.3 |
86.9 |
119 |
166 |
222 |
327 |
462 |
572 |
828 |
5 |
1500 |
300 |
2.87 |
6.88 |
13.73 |
31.26 |
67.9 |
143.7 |
188 |
269 |
355 |
536 |
754 |
988 |
1343 |
1000 |
200 |
1.95 |
4.69 |
9.37 |
21.35 |
47.0 |
99.8 |
131 |
187 |
248 |
373 |
527 |
694 |
946 |
750 |
150 |
1.51 |
3.62 |
6.99 |
16.43 |
35.5 |
77.4 |
101 |
145 |
188 |
283 |
400 |
527 |
719 |
5.6 |
1500 |
270 |
2.54 |
5.69 |
11.77 |
28.22 |
62.3 |
123.0 |
166 |
231 |
304 |
495 |
664 |
850 |
1177 |
1000 |
180 |
1.73 |
3.88 |
8.02 |
19.25 |
43.1 |
84.9 |
115 |
160 |
211 |
344 |
461 |
591 |
821 |
750 |
134 |
1.34 |
3.00 |
5.97 |
14.81 |
32.5 |
65.6 |
88.5 |
124 |
160 |
259 |
348 |
447 |
621 |
6.3 |
1500 |
240 |
— |
4.59 |
10.62 |
22.18 |
52.6 |
109.7 |
148 |
187 |
277 |
410 |
596 |
773 |
1029 |
1000 |
160 |
— |
3.13 |
7.24 |
15.13 |
35.9 |
75.6 |
102 |
129 |
192 |
283 |
412 |
535 |
715 |
750 |
120 |
— |
2.42 |
5.39 |
11.65 |
26.9 |
58.4 |
78.8 |
99.5 |
145 |
213 |
311 |
404 |
540 |
表8-97ZLZ减速器功率P1
公称传动比 i |
公称转速/r·min |
规格 |
输入 n1 |
输出 n2 |
112 |
125 |
140 |
160 |
180 |
200 |
224 |
250 |
280 |
315 |
355 |
400 |
450 |
500 |
560 |
630 |
710 |
公称输入功率P1/kW |
7.1 |
1500 |
210 |
8.8 |
13 |
18 |
29 |
39 |
55 |
78 |
112 |
158 |
213 |
322 |
452 |
601 |
924 |
1341 |
- |
- |
1000 |
140 |
6 |
9 |
12.4 |
20 |
27 |
39 |
56 |
80 |
114 |
155 |
232 |
327 |
437 |
672 |
988 |
1428 |
1990 |
750 |
106 |
4.6 |
6.9 |
9.5 |
15 |
21 |
29 |
43 |
63 |
87 |
120 |
179 |
251 |
339 |
520 |
770 |
1121 |
1558 |
8 |
1500 |
185 |
8.4 |
12 |
17.7 |
27 |
36 |
50 |
72 |
102 |
152 |
208 |
308 |
430 |
573 |
892 |
1296 |
- |
- |
1000 |
125 |
5.8 |
8.2 |
12 |
18 |
25 |
35 |
51 |
73 |
105 |
152 |
220 |
313 |
418 |
645 |
942 |
1274 |
1859 |
750 |
94 |
4.4 |
6.3 |
9.3 |
14 |
19 |
26 |
39 |
57 |
80 |
117 |
166 |
237 |
323 |
488 |
711 |
975 |
1431 |
9 |
1500 |
167 |
7.9 |
11 |
16 |
24 |
33 |
46 |
66 |
95 |
138 |
201 |
282 |
382 |
571 |
852 |
1211 |
- |
- |
1000 |
111 |
5.4 |
7.4 |
11 |
16 |
23 |
32 |
47 |
68 |
96 |
142 |
197 |
278 |
409 |
583 |
845 |
1149 |
1681 |
750 |
83 |
4.2 |
5.7 |
8.4 |
13 |
17 |
24 |
37 |
53 |
72 |
107 |
149 |
213 |
309 |
441 |
638 |
877 |
1291 |
10 |
1500 |
150 |
7.1 |
9.8 |
14 |
22 |
30 |
42 |
61 |
86 |
125 |
183 |
257 |
358 |
530 |
766 |
1122 |
- |
- |
1000 |
100 |
4.8 |
6.7 |
9.5 |
15 |
21 |
29 |
43 |
61 |
86 |
127 |
178 |
256 |
370 |
524 |
766 |
1044 |
1532 |
750 |
75 |
3.7 |
5.2 |
7.3 |
11.4 |
16 |
22 |
33 |
47 |
65 |
96 |
134 |
193 |
280 |
396 |
578 |
796 |
1174 |
11.2 |
1500 |
134 |
6 |
8.8 |
13 |
19 |
27 |
37 |
57 |
74 |
113 |
168 |
235 |
323 |
453 |
693 |
1008 |
- |
- |
1000 |
89 |
4.1 |
6.1 |
8.8 |
13 |
18 |
26 |
39 |
52 |
78 |
115 |
161 |
228 |
326 |
474 |
688 |
941 |
1383 |
750 |
67 |
3.1 |
4.7 |
6.8 |
10 |
14 |
19 |
30 |
40 |
59 |
87 |
121 |
172 |
250 |
358 |
519 |
717 |
1058 |
12.5 |
1500 |
120 |
5.5 |
7.9 |
11.4 |
17 |
22.6 |
32 |
51 |
70 |
101 |
149 |
209 |
300 |
413 |
621 |
870 |
- |
- |
1000 |
80 |
3.8 |
5.4 |
7.8 |
12 |
15 |
22 |
35 |
49 |
69 |
102 |
144 |
205 |
295 |
424 |
601 |
847 |
1247 |
750 |
60 |
2.9 |
4.1 |
5.9 |
9.1 |
12 |
16 |
26 |
37 |
53 |
77 |
108 |
155 |
224 |
320 |
466 |
644 |
953 |
14 |
1500 |
107 |
4.5 |
6.9 |
10 |
15 |
20 |
28 |
45 |
64 |
91 |
134 |
188 |
269 |
371 |
554 |
779 |
1226 |
1791 |
1000 |
71 |
3.1 |
4.7 |
6.9 |
10.4 |
14 |
19 |
31 |
44 |
62 |
92 |
129 |
184 |
262 |
387 |
537 |
752 |
1115 |
750 |
54 |
2.4 |
3.6 |
5.3 |
8.0 |
10.5 |
15 |
23 |
34 |
47 |
69 |
97 |
139 |
200 |
286 |
416 |
571 |
850 |
16 |
1500 |
94 |
4.3 |
6.1 |
8.8 |
13.7 |
19 |
28 |
40 |
58 |
81 |
120 |
168 |
239 |
344 |
495 |
721 |
1091 |
1605 |
1000 |
62 |
2.9 |
4.2 |
6 |
9.4 |
13 |
19 |
27 |
39 |
56 |
82 |
115 |
164 |
238 |
338 |
491 |
673 |
1001 |
750 |
47 |
2.2 |
3.2 |
4.6 |
7.1 |
10 |
14 |
20 |
30 |
42 |
62 |
87 |
124 |
180 |
255 |
371 |
511 |
763 |
18 |
1500 |
83 |
3.7 |
5.4 |
8 |
12 |
17 |
25 |
33 |
46 |
73 |
110 |
151 |
216 |
312 |
448 |
642 |
978 |
1446 |
1000 |
56 |
2.5 |
3.7 |
5.4 |
8.4 |
12 |
17 |
22 |
32 |
50 |
75 |
103 |
147 |
213 |
305 |
437 |
606 |
902 |
750 |
42 |
1.9 |
2.9 |
4.1 |
6.4 |
9.3 |
13 |
17 |
24 |
38 |
57 |
78 |
111 |
161 |
230 |
330 |
460 |
687 |
20 |
1500 |
75 |
3.1 |
4.5 |
6.6 |
10 |
17 |
23 |
32 |
45 |
63 |
90 |
135 |
194 |
280 |
403 |
575 |
880 |
1301 |
1000 |
50 |
2.1 |
3.1 |
4.5 |
6.8 |
12 |
16 |
22 |
30.5 |
44 |
63 |
92 |
132 |
191 |
274 |
393 |
545 |
811 |
750 |
38 |
1.6 |
2.4 |
3.4 |
5.2 |
9.4 |
12 |
16.5 |
23 |
33 |
47 |
68 |
98 |
142 |
205 |
290 |
450 |
655 |
表8-98ZSZ减速器功率P1
公称传动比i |
公称转速/r·min-1 |
规 格 |
输入 n1 |
输出 n2 |
160 |
180 |
200 |
224 |
250 |
280 |
315 |
355 |
400 |
450 |
500 |
560 |
630 |
710 |
公称输入功率P1/kW |
22.4 |
1500 |
67 |
8.9 |
13.5 |
17 |
29.4 |
37 |
51 |
74 |
115 |
153 |
209 |
259 |
447 |
567 |
— |
1000 |
44 |
6.1 |
9.2 |
12 |
20.7 |
25 |
36 |
53 |
83 |
113 |
157 |
190 |
322 |
411 |
627 |
750 |
33 |
4.6 |
7.0 |
8.8 |
16.0 |
19 |
27 |
41 |
65 |
89 |
118 |
147 |
252 |
318 |
484 |
25 |
1500 |
60 |
7.6 |
11 |
15 |
27.2 |
33 |
49 |
74 |
111 |
146 |
199 |
250 |
433 |
549 |
— |
1000 |
40 |
5.2 |
7.6 |
10 |
19.2 |
22 |
33 |
50 |
79 |
108 |
149 |
183 |
312 |
399 |
601 |
750 |
30 |
4.0 |
5.8 |
7.7 |
14.8 |
17 |
25 |
38 |
60 |
85 |
113 |
143 |
243 |
307 |
465 |
28 |
1500 |
54 |
6.9 |
10 |
14 |
24.1 |
31 |
45 |
67 |
101 |
132 |
186 |
254 |
384 |
544 |
— |
1000 |
36 |
4.7 |
7.0 |
9.5 |
17.0 |
22 |
29 |
46 |
73 |
98 |
139 |
173 |
278 |
393 |
587 |
750 |
27 |
3.6 |
5.4 |
7 |
13.1 |
16 |
22 |
34 |
55 |
77 |
104 |
128 |
215 |
301 |
445 |
31.5 |
1500 |
48 |
6.1 |
9.1 |
12 |
21.8 |
27 |
38 |
60 |
94 |
125 |
175 |
228 |
364 |
511 |
— |
1000 |
32 |
4.1 |
6.2 |
8.3 |
15.4 |
19 |
26 |
41 |
64 |
92 |
129 |
155 |
256 |
357 |
523 |
750 |
24 |
3.2 |
4.8 |
6.1 |
11.9 |
14 |
20 |
30 |
48 |
70 |
94 |
115 |
194 |
267 |
393 |
35.5 |
1500 |
42 |
5.4 |
8.1 |
11 |
19.4 |
24 |
35 |
53 |
85 |
116 |
164 |
202 |
339 |
448 |
— |
1000 |
28 |
3.7 |
5.5 |
7.6 |
13.7 |
17 |
24 |
36 |
58 |
82 |
116 |
137 |
230 |
321 |
474 |
750 |
21 |
2.8 |
4.2 |
5.7 |
10.6 |
13 |
18 |
27 |
44 |
63 |
84 |
102 |
175 |
246 |
355 |
40 |
1500 |
38 |
4.9 |
7.1 |
10 |
17.2 |
22 |
32 |
47 |
73 |
101 |
149 |
182 |
305 |
401 |
— |
1000 |
25 |
3.3 |
4.9 |
6.9 |
12.1 |
15 |
22 |
32 |
50 |
73 |
103 |
123 |
207 |
285 |
435 |
750 |
19 |
2.5 |
3.7 |
5.1 |
9.3 |
11 |
17 |
24 |
38 |
56 |
75 |
91 |
157 |
218 |
327 |
45 |
1500 |
33 |
4.3 |
6.2 |
8.7 |
13.9 |
18 |
26 |
40 |
66 |
87 |
127 |
163 |
263 |
342 |
— |
1000 |
22 |
2.9 |
4.2 |
6 |
9.7 |
12 |
18 |
27 |
45 |
63 |
91 |
110 |
185 |
241 |
369 |
750 |
17 |
2.2 |
3.2 |
4.5 |
7.5 |
9 |
14 |
20 |
34 |
49 |
66 |
82 |
142 |
183 |
281 |
50 |
1500 |
30 |
3.6 |
5.2 |
7.3 |
12.9 |
17 |
24 |
35 |
57 |
79 |
117 |
139 |
242 |
330 |
488 |
1000 |
20 |
2.4 |
3.6 |
5 |
9.1 |
12 |
16 |
24 |
39 |
56 |
82 |
94 |
164 |
224 |
330 |
750 |
15 |
1.9 |
2.7 |
3.7 |
7.0 |
8.6 |
13 |
18 |
30 |
43 |
59 |
70 |
124 |
168 |
247 |
56 |
1500 |
27 |
3.4 |
4.9 |
6.8 |
12.0 |
16 |
23 |
32 |
51 |
70 |
101 |
123 |
208 |
287 |
407 |
1000 |
18 |
2.3 |
3.3 |
4.6 |
8.5 |
11 |
16 |
22 |
34 |
49 |
70 |
84 |
147 |
204 |
288 |
750 |
13.4 |
1.8 |
2.5 |
3.5 |
6.6 |
8 |
12 |
16 |
26 |
38 |
51 |
62 |
112 |
153 |
220 |
63 |
1500 |
24 |
2.8 |
4.3 |
5.8 |
10.6 |
12 |
19 |
29 |
43 |
58 |
87 |
107 |
194 |
272 |
368 |
1000 |
16 |
1.9 |
2.9 |
4 |
7.4 |
8.4 |
13 |
20 |
29 |
41 |
61 |
72 |
131 |
183 |
248 |
750 |
12 |
1.5 |
2.2 |
3 |
5.7 |
6.3 |
9.7 |
15 |
22 |
32 |
44 |
54 |
100 |
136 |
184 |
71 |
1500 |
21 |
2.6 |
3.9 |
5.3 |
8.8 |
11 |
17 |
26 |
38 |
52 |
77 |
97 |
159 |
226 |
322 |
1000 |
14 |
1.8 |
2.7 |
3.6 |
6.2 |
7.5 |
11 |
18 |
26 |
37 |
54 |
66 |
112 |
160 |
219 |
750 |
10.6 |
1.4 |
2.0 |
2.7 |
4.8 |
5.6 |
8.8 |
13 |
20 |
28 |
39 |
49 |
87 |
122 |
163 |
80 |
1500 |
18.8 |
2.2 |
3.3 |
4.7 |
7.7 |
9.2 |
14 |
22 |
33 |
43 |
67 |
80 |
147 |
204 |
294 |
1000 |
12.5 |
1.5 |
2.3 |
3.2 |
5.4 |
6.3 |
9.6 |
15 |
22 |
30 |
47 |
54 |
99 |
134 |
198 |
750 |
9.4 |
1.2 |
1.7 |
2.4 |
4.1 |
4.7 |
7.3 |
12 |
17 |
23 |
34 |
40 |
75 |
100 |
155 |
90 |
1500 |
16.7 |
2.0 |
2.9 |
4.1 |
7.1 |
8.6 |
13 |
21 |
30 |
39 |
60 |
71 |
118 |
173 |
230 |
1000 |
11.1 |
1.4 |
2.0 |
2.8 |
5.0 |
6 |
8.8 |
14 |
20 |
27 |
42 |
48 |
83 |
122 |
163 |
750 |
8.3 |
1.1 |
1.5 |
2.1 |
3.9 |
4.4 |
6.7 |
10 |
15 |
21 |
30 |
36 |
64 |
90 |
125 |
100 |
1500 |
15 |
1.6 |
2.3 |
3.5 |
6.1 |
7.4 |
11 |
17 |
— |
— |
— |
— |
— |
— |
— |
1000 |
10 |
1.1 |
1.6 |
2.4 |
4.4 |
5 |
7.8 |
11 |
— |
— |
— |
— |
— |
— |
— |
750 |
7.5 |
0.85 |
1.2 |
1.8 |
3.4 |
3.8 |
6.0 |
8.5 |
— |
— |
— |
— |
— |
— |
— |