公司简介
江苏省减速机产品质量监督检验中心2007经江苏省质量技术监督局批准建设,并于2009年底通过了江苏省质量技术监督局组织的计量认证和实验室资质认定,具备了减速机及其他授权产品的法定检验资质。
减速机检验中心的综合实力
中心占地18亩,检验用房3000平方米。内设减速机整机测试系统、齿轮测量中心、直读式光谱仪等各类高精尖测试仪器60余台(套),固定资产原值1400万元以上。中心拥有硕士3人、本科10人等共15名(其中高级工程师4人,工程师8人)高素质专业人才队伍。
除法定的检验检测外,中心还承担了江苏省科技基础设施建设项目--“省传动机械试验检测公共服务平台”,为泰兴市减速机产品产业基地及省内企业提供传动机械产品检验检测、检验方法和技术规范制订等零距离服务。
业务范围
1、检验类别:
●法定检验;
●型式检验;
●委托检验;
●抽样检验;
●技术鉴定。
2、业务服务
为了更好地服务广大客户,本中心为顾客提供以下周到快捷的服务:
●五个工作日的检验周期(顾客有特殊要求除外);
●日常业务受理时间:
周一至周日(8:00-11:30 14:00-17:30)
●电话预约上门抽样;
●试验过程中与顾客的及时沟通;
●发英文报告;
●报告完成后电话通知服务;
●检验报告免费快递服务;
●为制定、修订企业标准提供数据支持;
●原辅材料、半成品、成品等质量把关检验;
●为企业提供质量安全、标准、检验员等培训,指导企业建设检验室。
检验能力范围:
■减速器
●齿轮减速器
圆柱齿轮减速器、起重机用三支点减速器、起重机用底座式减速器、起重机用立式减速器、起重机用套装式减速器、起重机用底座式硬齿面减速器、起重机用三支点硬齿面减速器、起重机用三合一减速机、运输机械用减速器、点线啮合齿轮减速器、JPT 型减速器、KPTH 型减速器、三环减速器、RH二环减速器、PR模块式齿轮减速器、少齿数渐开线圆柱齿轮减速器、轴装式减速器、ZJY型轴装式圆柱齿轮减速器
●蜗轮蜗杆减速器
圆弧圆柱蜗杆减速器、锥面包络圆柱蜗杆减速器、立式圆弧圆柱蜗杆减速器、立式锥面包络圆柱蜗杆减速器、平面二次包络环面蜗杆减速器、平面包络环面蜗杆减速器、直廓环面蜗杆减速器、轴装式圆弧圆柱蜗杆减速器、ZC1型双级蜗杆及齿轮-蜗杆减速器
●行星齿轮减速器
NGW 行星齿轮减速器、NLQ 型行星齿轮减速器、混合少齿差星轮变速器、垂直出轴混合少齿差星轮减速器、ZK 行星齿轮减速器、ZZ 行星齿轮减速器、ZJ 系列行星齿轮减速器、PF 行星齿轮减速器
●谐波、传动减速器
●摆线针轮减速器
●圆柱齿轮箱
●顾客企业标准所涉及的其他各类减速器
■金属材料
灰铸铁件、球墨铸铁件、大型不锈钢铸件、铝合金铸件、铜合金铸件、碳素结构钢、合金结构钢、不锈钢无缝钢管、大型碳素结构钢
■冶炼用原(辅)材料
煤炭、铸造焦炭、冶金焦炭
■参数:
●齿轮
同侧齿面、径向综合偏差、径向跳动、齿厚和侧隙、齿轮坯、轴中心距、轴线平行度的检验、表面结构和轮齿接触斑点、齿轮精度等。
●金属材料中所含元素光谱分析法
碳素钢和中低合金钢元素含量、不锈钢多元素含量、铝及铝合金元素含量、铜及铜合金等。
●金属材料中所含元素化学分析法
硅、铝、钒、钛、铜、镍、钼、锰、硫、碳、钨、磷、铬、钴、铌、铅、氮、硼、锆、砷、铈、钽、锑、铋、锌、硒、镁、钙、锡和稀土总量。
主要检验设备:
1.减速器整机性能综合试验台
以英国派克公司电回馈系统和ABB电机为核心部件,具备200千瓦减速器整机检测能力,可检测减速器空载、负载、超载试验、输出扭矩、传动比误差、传动效率、噪声、温升、内腔清洁度、齿轮精度、装配精度;
2.齿轮测量中心:德国温泽公司出品,测试精度1.5级;
3.直读式光谱仪:德国牛津公司出品,配有铁基、铜基、铝基等金属材料的检验和软件支持功能,具备对合金钢、不锈钢、铜材、铝材的金属元素检测能力,检出限达0.001%;
4.金相显微镜:德国蔡司公司出品,用于金属材料热处理效果等内部结构图像的精确分析。
Introduction of Jiangsu province product quality supervision and Inspection Center
Jiangsu province reducer product quality supervision and inspection center 2007 approved by the quality and Technical Supervision Bureau of Jiangsu province construction, and at the end of 2009, identified through the measurement certification and laboratory qualification in Jiangsu Province Bureau of quality and technical supervision organization, has the statutory inspection speed reducer and other licensed products quality inspection.
The comprehensive strength of gear Inspection Center
The center covers an area of 18 acres, with 3000 square metres of the housing inspection. In the test system of a reducer, gear measuring center, direct reading spectrometer and other advanced testing equipment more than 60 Taiwan (sets), 14000000 yuan more than the original value of fixed assets. The center has 3 people, 10 undergraduate, 15 graduate (including 4 senior engineers, 8 engineers) of high-quality team of professionals.
In addition to the statutory inspection, center also bear the Jiangsu province science and technology infrastructure construction projects -- the "province of mechanical transmission test platform for public service", to provide transmission machinery products inspection, testing methods and technical specifications for the zero distance service for reducer product industry base and provincial enterprises in Taixing city.
Scope of business
1, test category:
● statutory inspection;
● the type test;
● commissioned the inspection;
● sampling inspection;
● identification.
2, the business service
In order to better serve our customers, the center provides the following thoughtful and efficient service for customers:
The test period of five working days (customer special requirement except);
● daily service time:
Monday to Sunday (8:00-11:30 14:00-17:30)
● home telephone booking sampling;
Timely communication of the test process and customer;
● hair English report;
The report is completed telephone notification service;
● inspection report free delivery service;
● for the formulation, revision of enterprise standard and provide data support;
● raw and auxiliary materials, semi-finished products, finished products and other quality control inspection;
● provide quality and safety, standard, inspector training for enterprises, guide enterprises to the construction of laboratory.
Test ability:
■ reducer
● gear reducer
Cylindrical gear reducer, crane three fulcrum reducer, crane base type reducer, crane, crane vertical speed reducer with a set of gear reducer, crane base Hardened reducer, crane three fulcrum Hardened reducer, crane with three in one speed reducer, transport machinery reducer, point line meshing gear reducer, JPT reducer, KPTH reducer, the reducer, RH reducer, near the PR module reduction gear, involute gear reducer, shaft mounted speed reducer, ZJY type shaft mounted cylindrical gear reducer
● worm gear reducer
Circular cylindrical worm reducer, cone enveloping cylindrical worm reducer, vertical circular cylindrical worm reducer, vertical conical envelope cylindrical worm reducer, two plane enveloping toroidal worm reducer, the worm reducer, Hindley worm reducer, shaft mounted circular cylindrical worm reducer, ZC1 type double stage worm and gear - worm reducer
● planetary gear reducer
NGW planetary gear reducer, NLQ type planetary gear reducer, mixed with planetary gear transmission, the vertical shaft mixed with small teeth difference planetary reducer, ZK planetary gear reducer, ZZ planetary gear reducer, ZJ series planetary gear reducer, PF planetary gear reducer
● harmonic, gear reducer
● cycloidal pin wheel reducer
● cylindrical gear box
Other types of involved customer enterprise standard ● reducer
■ metal materials
Gray cast iron, ductile iron castings, steel castings, aluminum alloy castings, copper alloy castings, carbon steel, alloy steel, stainless steel seamless steel tube, large carbon structural steel
■ smelting of raw materials (auxiliary)
Coal, metallurgical coke, foundry coke
■ parameters:
● gear
The same side of tooth surface, radial composite deviation, radial runout, tooth thickness and clearance, gear blanks, shaft center distance, parallel axis test, surface structure and tooth contact spot, the accuracy of the gear.
Spectra of the metal elements in the analysis
Carbon steel and low alloy steel stainless steel element content, multi elements, elements of aluminum and aluminum alloy, copper and copper alloy etc..
Chemical element containing the metal materials in analysis
Silicon, aluminum, vanadium, titanium, copper, nickel, molybdenum, manganese, sulfur, phosphorus, carbon, tungsten, chromium, cobalt, lead, niobium, nitrogen, boron, zirconium, cerium, tantalum, arsenic, antimony, bismuth, selenium, zinc, calcium, magnesium, tin and total rare earths.
The main test equipment:
1 reducer performance test bench
In Britain, the Parker pen company electric feedback system and ABB motor as the core component, with 200 kW reducer machine detection ability, can detect the reducer no-load, load, overload test, output torque, transmission ratio error, transmission efficiency, noise, temperature rise, the cavity cleanliness, gear accuracy, precision assembly;
2 gear measuring center: German Windsor company production, testing accuracy class 1.5;
3 direct reading spectrometer: Germany Oxford company produced, with iron, copper, aluminum and other metal materials testing and software support, have the ability to detect metal elements in alloy steel, stainless steel, copper, aluminum, the detection limit was 0.001%;
The 4 microscope: German Carl Zeiss Company produced, for accurate image analysis of internal structure of metal heat treatment material effect..